Meet the Innovative & Reliable MGI Tonker 830

The flagship piling rig that has taken the solar industry by storm

Designed and Built in Italy by MGI

High quality Italian engineered machinery.

Over 70 years of engineering experience.

CE, UKCA & Internationally Certified

Certified as UKCA compliant, built to EU, USA

and International safety and quality standards.

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Powerful, Fast and Versatile for Large and Small Scale Projects

Offers fast and easy single-person operation, capable of installing an average of 500 piles per day, even in challenging terrain. A standout feature is its ability to operate effectively in extreme temperatures. Powered by an eco-friendly Stage V engine with low emissions without compromising on power.

The Tonker 830 rig offers several key advantages:

Intuitive Operation: It's designed for safe, easy, one-person operation.
Powerful Performance: Capable of driving piles into hard clay and rocky ground.
Eco-Friendly : Its Stage V engine offers low emissions without compromising on power
Adaptable : Its weight and design allow it to work effectively on soft peat terrain.
High Efficiency: An experienced operator can drive an average of 500 piles per day.
Extreme Temperature Range: Operates reliably from -20°C to +50°C.
Versatile Functionality: Can be used for drilling, augering, and various other tasks.
Reliable Construction: Built with globally available, branded mechanical parts.
Durable Column: Features an extra-strength column that folds for easier transportation.

The MGI piling rig is suitable for multiple applications, including:

Solar Ground Mounting
Security Fencing
Road safety Guardrails
Agricultural Perimeters
Equestrian Fencing

Some features

Engine

Unlike other rigs utilising only one radiator, MGI has installed an enlarged radiator plus auxiliary radiator for dissipating heat faster making it possible to work at higher temperatures exceeding 50°C

Hammer

Indeco SPA 950 Joules (620-1500 BPM / 185 KG with a working weight of 350 Kg)

Indeco SPA 1200 Joules (580-1180 BPM / 285 KG with a working weight of 550 Kg)

Mast

Choice of two column/mast lengths for max 5.1m and 6.1m piles.

For added strength both sections are made from a single piece of steel (Standard 5.1m)

6.1m Mast (additional 1m section).

Column Controls

Highly responsive hydraulic lever controls that ensure accurate and precise movement of column, hammer and rig. Positioned at eye level and enables the operator full view of the work area.

Caterpillar Tracking

Each track is 300mm width, 2000mm length, and 480mm high. Machine height from ground 550mm. These precise measurements enables it to comfortably tackle the most difficult terrain.

Operator Step and Controls

The robust and foldable operator transport step makes for easy “jump on, jump off’’ increasing speed of installation. The controls include an emergency engine safety “stop” and computer diagnostics.

Technical Specifications

General

Weight: 4000Kg (Standard Rig) / 4100KG (With 6.1m Mast)
Main Body Dimensions: 2190mm x 2150mm
Transport Dimensions: (H) 2350mm x (L) 3500mm x (W) 2300mm (mast for pile lengths of up-to 5.1m)
Transport Dimensions: (H) 2500mm x (L) 3500mm x (W) 2300mm (mast for pile lengths of up-to 6.1m)
Longitudinal Slope MAX: 23% (13º)
Transverse Slope MAX: 17% (10º)
Work Pressure: 180 Bar
Hydraulic Hoses: Compliant with EN 853 – p = 215 bar
Hydraulic & Gear Pump: Group 3. Made with high-resistance cast iron housing, featuring compact dimensions.
Hydraulic Oil Tank Capacity: 180 Litres
Speed of Machine: 4.5 KM/H
Fuel Tank Capacity: 55 Litres
Maximum Pile Height: 6.1 Metres (20.013 ft)

Indeco Spa - Hammer

Impact Power: 950 or 1200 Joules
Weight: 185 KG (working weight 350 Kg) / 285 Kg (working weight 550 Kg)
Beats Per Minute: 620 - 1500 / 580 - 1180
Work Pressure: 180 Bar
Oil Flow (Litres Per Minute): 60 / 90
Beating Mass (See FAQ 8)

Engine - Yanmar Stage V Tier 4 (4TNV88C-DY12D)*

Max Output: 35.5 KW / 3000 RPM
Type: Vertical / 4 Cycle / Water Cooled / Diesel
Cylinders: 4
Combustion: Direct Injection

*Depending on availability of Yanmar, MGI will input the powerful Kohler Stage V Tier 4 (KDI 1903 TCR E5), Max Power: 42 KW (56 HP) / 2600 RPM, Cylinder: 1.9 Ltr, Max Torque: 225 NM @ 1500 RPM

Reviews of the Tonker 830

The flagship piling rig that has taken the solar industry by storm

Tihomir Petkor

Wykes Eng. Ltd

Why is this machine perfect for large scale solar farm construction.

Mahmut Aydin

Eden Energy

Mahmut shares why MGI machinery is essential for his company.

Graham Clucas

Wykes Eng. Ltd

How is The Tonker 830 performing 5 years on after the initial purchase?

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The Tonker 830 in the Field

A skilled operator can pile an average of 500 piles per day

FAQs

1. What are some extras available?

Pile Extractor
Rotary Drills (1,500 Nm & 2,500 Nm) & attachments
Laser Receiver Kit
Auto Levelling System.
Radio Control Systems
GPS System (Fully or Semi-Autonomous).
GPS Preparation
Rotary Head For Screw Piling (up to 5,500 Nm).
Rock Spike (for holes up to ∅100mm).
Augers for use with 2500 Nm rotary head
(∅200mm & 200mm with tip, ∅250mm & ∅250mm with tip ).

2. What can the Tonker 830 be used for?

Solar ground mounting using straight piles.
Drilling - sustained or occasional
Carports.
Guardrails/Road safety barriers
Highway fencing.
Security Fencing
Agricultural Fencing.
Equestrian & Wildlife Projects.
And much more.

3. In brief, what does the 12 month manufacturers warranty cover?

Mechanical parts such as;
Engine,
Hammer,
Drill and rotary heads
Hydraulic pump
etc.

Excludes:
Service & wear and tear items.
Hoses
Structural & body parts, .
Damage caused by not following manufacturers instructions on use, maintenance and servicing.

4. What pile dimensions can the Tonker 830 handle?

Lengths : 5.1 & 6.1 metres
Maximum ∅300mm.

Some examples of profile dimensions:

230mm x 170mm,
202mm x 202mm,
250mm x 110mm.

5. Can the MGI Tonker 830 drive only metal piles?

No, it can drive wood, reinforced concrete and various other materials. By using the variable bpm correctly and customised beating mass, such piles are not damaged.

6. Can the Tonker 830 be used for drilling, with augers or screw piling?

By replacing the hammer with the 2500Nm rotary drill system it can be used for sustained drilling.

For occasional drilling the 1500Nm drill can be attached simultaneously to the hammer frame.

There are various size rotary heads (up-to 5,500 Nm) which can replace the hydraulic hammer and with the benefits of a torque reader they are excellent for installing solar screw piles.

7. I have a special project, can the MGI Tonker 830 be customised ?

Thanks to MGI experienced engineers, the Tonker 830 can be customised to your projects unique requirements

8. Can the “Beating Mass” be customised to the pile profile I will be using?

Yes. Depending on size and design, up-to several profiles can be cut into it. One customised or plain beating mass is included with each pile driver. Additional beating masses either plain or customised can be provided at extra cost.

For your information, below are the dimensions of beating mass used with the 1200 Joule hammer .

9. Where is the Tonker 830 being used?

It's being used extensively in the UK and all over the world by large scale solar farm developers and contractors.

Some examples of locations and site sizes are:

MONTESOL - SPAIN - 25 MW,
GRAFHAM - UK - 11.6 MW,
DUBAI - UAE - 195 MW,
PENONOME - PANAMA - 150 MW,
BEN BAM - EGYPT - 126 MW,
SHOTWICK - UK - 72 MW,
OWL'S HATCH - UK - 30 MW,
SIX HILLS - UK - 19 MW,
GUYND - SCOTLAND - 5 MW,
AL MAKTOUM - UAE - 500+ MW,
CALTAGIRONE - ITALY - 11 MW,
RAMPISHAM - UK - 5 MW,
NEVADA - USA